Project background

Inner Mongolia Junzheng energy chemical group Limited by Share Ltd (hereinafter referred to as the ingenic group), the company is committed to the comprehensive development and utilization of resources, business involves coal, mining, electricity, chemical industry, metallurgy and other fields of commercial trade characteristics.

Jun Cheng group EAM project is a group project, the main scope of implementation includes two power plants, two smelters, two chemical plants and a mineral company, spanning 4 industries. Business includes equipment asset management, operation management, maintenance, inspection and other modules, the goal is to unify the integration of equipment resources, meticulous management, equipment operation and maintenance, so that enterprises are more competitive in the market.

Face challenge

1、Centralized management and data reporting management can not adapt to the information requirements of each branch of the equipment management is becoming more and more sophisticated management requirements, the need to implement a set of equipment management software (EAM) to support the functions of management units and business personnel, to achieve efficient work, improve equipment efficiency and reduce maintenance cost of purpose

2、ERP system has been running, but the operation and management of asset equipment, the blank management, the number of equipment, location, maintenance history, allocation and change of assets, accounts, maintenance items, time and other information, there is no specific system management.

3、The equipment maintenance period is not accurate

(1).Can not grasp the maintenance cycle, can only do after the repair, consumption of manpower, material and soft

(2).The maintenance equipment is in line for two weeks and can only be done once a month

(3).The core equipment of key production should be checked once a day, and the person will be missing or not working. Only two times a week

Implementation effect

1、Direct effect

1.Organizational hierarchy management, group overall control

Advanced information technology and modern management and control mode, help to establish a unified equipment management platform. Group company and subsidiary company can set configuration management, the company can according to the management level, personnel allocation respectively ledger, process and other personnel authority, at the same time, accounting personnel, process integration management, realization of inter departmental and inter company transfer approval documents, accounting changes, material control, group company can be real-time data on equipment the view, people, machine, material guarantee an orderly and efficient operation. Group companies and subsidiaries, factories and departments can not only share information, but also operate independently and cooperate with each other

2.Strengthen asset ledger management

(1).Flexible, two defined device categories can be classified according to system categories, organizational structures, ABC classification, asset location, and enterprise site requirements

(2).Different device categories can set card styles and parameters independently

(3).Equipment changes, transfers, idle and scrap are recorded

(4).Knowledge of technical documents, document work instructions, process of drawing detail at the same time can form file consolidation, plug-in is not limited by the number of attachments

(5).According to the cycle or at any time on the various departments of the equipment inventory, when the account is inconsistent with the automatic generation of inventory deviation sheet

(6).Refer to all the resumes of a device to a list: purchase, change, run, repair work order, associated attachments, etc.

(7).On the equipment intact rate, the average equipment intact rate, equipment, spare parts consumption, year-on-year data analysis

3.Maintenance, maintenance, refinement, maintenance plan 100% implementation, "prevention first, prevention and control combination."

(1).By the former can not accurately control the cycle after the maintenance, to the present system will be fixed by the cycle generation plan defects, management, maintenance, planning, maintenance, outsourcing, technical transformation and other maintenance modules

(2).Maintenance plan, maintenance schedule, automatic push operators, maintenance personnel, personnel only need to open the plan, check the repair parts, complete the task can, and can display the operation specifications, and can upload maintenance related accessories

2、Indirect effects

1.The formation of the whole group, that is, hierarchical management, mobile Internet, information sharing, and comprehensively enhance the level of enterprise information, enhance enterprise market competitiveness

2.Carry out all-round maintenance and repair of equipment, reduce the number of failures, reduce equipment operation and maintenance costs, and improve equipment utilization

3.Timely and convenient report form graphic analysis function, simple and intuitionistic comparison and judgement of equipment maintenance cost and working hours can provide powerful basis for personnel KPI

4.Unified management of resource consumption and quota management: the cost of spare parts, labor cost, energy consumption and cost of equipment and related departments, can output various cost index, associated with the device output, scientific assessment of equipment consumption, efficiency index etc.