Project background

Inner Mongolia Yuan Xing Energy Limited by Share Ltd is located in known as "underground coal" of the Erdos City, is a natural gas chemical industry, coal chemical industry as the leading new energy chemical industry, fine chemical industry and logistics industry as the development direction of modern energy and chemical enterprises.

Far Hing Holdings broad field Chemical Co., Ltd., Henan Zhongyuan Chemical Limited by Share Ltd EAM system has been successfully on-line, including asset management, materials, spare parts, spot check management, online acquisition module. The docking system and NC, for far and spare parts warehouse, material requisition agent library into the library, the existing volume provides a transparent and efficient management methods, provides a convenient platform for the molecular equipment transfers

Face challenge

1、The ERP system has been running, but the spare parts management is not in place

(1).How much is the spare parts inventory?

(2).Does the inventory count tally with the physical quantity?

(3).Are there too many spare parts in stock, resulting in waste of inventory?

(4).What are the requirements for the next cycle of spare parts purchasing plan?

2、There is no data support for equipment operation and maintenance costs

3、Equipment management stays in paper or simple excel form, which can not form systematic management

Paper or excel management data scattered, form style is difficult to unity, the cumbersome approval process are difficult to control, the paper after approval process also need to manually input to the computer, workload, human cost soft, low working efficiency

4、The data is scattered in each computer, and it can not be shared effectively. It is very complicated and easy to make mistakes

The equipment maintenance cost, the number of spare parts purchasing, inspection plan, personnel data KPI data source, summary statistics analysis of the difficulty is not accurate

Implementation effect

1、Direct effect

1.Visual management of spare parts, data linkage between material spare parts and ERP

(1).Defect management, maintenance, maintenance associated with spare parts material, when the replacement of spare parts for automatically generating requisitions, enter the picking process of spare parts

(2).From the maintenance to the requisitions to Chukuchan documents automatically push the requisitions for automatic generation of NC procurement plan, Chukuchan automatic generation of NC Chukuchan, do a recorded multiple references, the picking process more smoothly, reduce human intervention, reduce the leak rate

(3).Existing amount of precision: out of storage when the existing amount of increase and decrease synchronous ERP, and can always compare calibration

2.The inspection management reduce the failure rate of the equipment prevent trouble before it happens.

(1).Using the Internet of things technology, the inspector inspects the equipment according to the cycle. The inspection data is uploaded to the server, and the spot check data and the spot check trend chart are marked by different colors, which can visually distinguish the spot check situation, exceed the standard data, generate the defect list, and enter the defect management process

(2).The inspection instrument, hands free from manual meter reading recording paper of this document, and then input into computer, automatic temperature measurement instrument using staff, vibration, pictures, data stored in the instrument, reduce the workload, reduce human consumption, improve work efficiency, improve the accuracy of the data

(3).Check accurate implementation plan: according to the inspection cycle timing generation inspection plan, the account after landing that route area of this period must under the inspection equipment, inspection staff only according to the plan followed on the display card, inspection equipment, inspection plan beyond the cycle is not automatically generated without inspection report data

3.Warehouse management

(1).Full application of Internet of things technology: fully support the application of barcode and handheld terminal;

(2).Support the management of the parts library of the two units, and form a unified material classification and inventory system with the central library;

(3).Support cross Agency (Branch) material allocation, material traceability is easier;

4.Comprehensive analysis of data structure

Each module has different dimensions of the statistical data report for review, statistical analysis, management analysis equipment management schedule, measure the workload, promote the completion schedule, execution layer making cycle plan, to provide accurate and reliable data support for performance appraisal

2、Indirect effects

1.Improve the management mode of materials and spare parts, optimize the allocation of resources, and effectively control costs

2.Standardize business processes, improve business systems, improve efficiency of equipment management, and enhance the competitiveness of enterprises

3.Relying on the powerful management and analysis ability of the system, it can provide scientific basis for equipment science management and continuous improvement