Software Overview

MES system is a production information management system which aims at manufacturing enterprise workshop execution layer. MES can provide include manufacturing data management, scheduling management, scheduling management, inventory management, quality management, equipment management, procurement management, inventory management, production process control, data integration, data integration and analysis of upper layer decomposition management module for the enterprise, for the enterprise to create a solid, reliable, comprehensive and feasible manufacturing collaborative management platform

In light of the company's cloud provides a set of professional production management software SS-MES6 for the enterprise, its flexible industry template for discrete and process manufacturing, and play an important role in the realization of automation, intelligent, network and other aspects of the production process. MES is between enterprise level resource planning system ERP and factory bottom control system SFC. It is an important means to improve enterprise manufacturing capability and production management ability, and service enterprises realize intelligent manufacturing"

Function module

• Factory modeling

  The plant structure, production resource, process, product definition, knowledge document and so on are all configured

• Production

  Including production orders decomposition, planning scheduling, production dispatch, handover records, abnormal records and other production related business

• Material Balance

  Manage all kinds of loss allocation, consumption input, product output, yield analysis, cost analysis, etc.

• Quality Assurance

  Management of all kinds of quality related inspection and inspection, including incoming inspection, product testing, environmental inspection, defective disposal and so on

• Purchase

  Management from order decomposition, material requirements, purchasing plan, product warehousing, materials receiving, material delivery, material inventory and so on

• Device Management

  It includes equipment archives, preventive maintenance, spot inspection, defect maintenance, safety and environmental protection, etc.

• Real-time database

  Including parameter setting, operation monitoring, collection and storage, etc., this module needs to interface with DCS, PLC and other automatic control systems

• Energy management

  Energy management is an important management content of manufacturing industry. It manages the quota and consumption of water, electricity, gas and coal

• Contract

  Centralized management of foreign-related business contract, including the purchase of equipment and the contract, installation, maintenance, maintenance service contracts.

• Forewarning

  Process approval reminder, plan reminder, threshold warning, status warning

• Statistical Analysis

  Process approval reminder, plan reminder, threshold warning, online status warning

• System Admin

  Account management, user permissions, backup and restore, form definition, external data sources, external interface, timer, workflow design, the design of the report.

MES target

Production aspects

1.Order driven as a leading production model, fully monitor the order of the entire production process

2.The production data is reliable and complete, and can be monitored in real time

3.The real-time interface collects data from the production devices DCS and PLC through the OPC

4.Standardize the operation process, shorten the delivery cycle and increase production capacity

5.Improve equipment operation efficiency and reduce downtime

Scheduling aspect

1.Production order decomposition, splitting, optimizing production

2.Automatic production scheduling according to production order and work team

3.According to the operation of equipment, issue and deploy production tasks

Logistics aspect

1.Increase material and product turnover and reduce process losses

2.Intelligent warehousing management, the realization of dynamic movements

3.First in first out management, reduce the quantity of stock overdue goods

Quality aspect

1.Real time database security, accuracy, product traceability and recall

2.Strengthen process management, do not accept bad, do not make bad, not bad output

3.Strong report analysis, strengthen quality problems, key points control

Technical framework

1、Vertical integration technology

Modern integration technology (Middleware) is used to solve the integration problem between MES system and ERP, and control system. The standard business model based on (all data model) integration technology, based on the plan implementation and on the material flow, control and monitoring equipment, and device of mass flow and process of tracking system, realize the enterprise vertical integration. MES system integration technology based on middleware longitudinal data interface has better scalability, adaptability and low coupling characteristics, protection of investment

2、Horizontal integration technology

Realizing integration of the whole production process, the MES system built across the enterprise workshop, warehouse and other distributed system in the whole production process and the related person, machine, material, method and environment and other aspects of the realization of enterprise integration, only for a workshop or only for the MES system to realize the single function of material and equipment the integration of a wider range, more powerful, so as to give full play to the comprehensive analysis of the MES system control function

3、Model Driven Technology

To realize the production process, quality control, equipment maintenance, production standard model, the system can very good integration of business process of different enterprises, and the production of real-time integration, unified implementation of production scheduling information, quality inspection, information technology standard information, equipment status information and logistics information, process state information and production workflow the

4、Real-time processing technology

Real time information processing of production is realized, and the feedback of the system is fast. When the equipment downtime occurs, the maintenance request is rapidly generated and notified to the maintenance personnel in real time. When batch is finished, batch quality and process material tracking reports are generated in real time. The MES system has great advantages in the timeliness and accuracy of data processing, the accumulation and utilization of historical data, and so on

5、Optimal scheduling technology

Break down the monthly production plan of ERP into team, machine and process. Through skilled use, to reduce the rate of artificial error, improve equipment balance utilization, reduce the task delay, and shorten the scheduling time, and actively respond to emergencies in production

Technical characteristics

1.Configuration:The system comes with a process modeling tool (configuration tool), can be in the system according to the production characteristics of enterprises, set up flexible production process, and according to the different access process driven, binding and message mechanisms, driving early warning management mechanism (such as the preparation of the early warning, early warning, material approval documents missing over the time period and early warning) according to early warning information, send the user specified notification, such as SMS, email etc.

2.Scalability: the system should have good openness and scalability, so as to facilitate the future development of the enterprise, it needs to expand the function. At the same time, it can provide flexible combination of customized user interface, business module, and simple two development functions to meet the personalized applications of enterprises

3.Reliability: the system must have a sound authorization system and a mature and reliable data backup method. In terms of security, the system must have a unified authority management center, which can set different permissions for each role, each field, each action, each type of business, each module, etc.

4.Real time: the system should have good real-time environment and real-time response function. In order to realize the online monitoring system of production process and the quality of the products by using real-time data, improve the quick response ability, promote the development of production management from passive command to prevention and control of the active online real-time command management system

Performance advantages

1.After the production plan is finished, the task dispatch sheet is automatically generated. In order to improve the flexibility of production, production tasks shall be allocated dynamically according to the specific conditions of production and equipment, combined with the allocation of resources

2.The intelligent scheduling optimization is carried out to a certain extent to minimize the non value added time in the process of production and realize the high efficiency, high flexibility and high reliability of the production

3.In terms of quality management, from raw materials into the factory to finished goods throughout the production process, real-time collection of raw materials, production equipment, operation personnel, process batch data, provide the basis for the design and improvement of product quality control, use the

4.Detailed statistics and analysis, provide real-time status of various production site resources for the enterprise, close coordination and task allocation, for each production process to configure the appropriate tools, equipment, materials, documents and other resources, ensure the operation according to the scheduling requirements of preparation and execution

5.Manage the whole production process of production order, improve the processing ability and digital management level of manufacturing enterprise

Application value

1.Data management of equipment document data

2.All terminals share the same data source, and the information is unified, safe and reliable

3.The homework activities will be carried out on schedule

4.Work schedule, approval process transparent

5.Equipment status management is perfect, clear grasp of equipment, what safety, what idle, what hidden dangers